Full-cycle engineering
From the first feedstock sample analysis to industrial plant start-up and personnel training. We are ready to join a project at any stage and carry it through to result.
Feedstock analysis and laboratory studies
We study the composition and properties of the feedstock and determine the applicability of SHC technology.
Pilot testing and technology scale-up
We validate the process on enlarged test rigs and transfer the results to industrial scale.
Development of the process concept
We define the conceptual process flow and the basic engineering solutions.
Project Feasibility Study
We assess the technical feasibility and economic viability of the project.
Preliminary material and heat balances
We calculate feedstock, product and energy flows at an early stage.
Selection and comparison of process solutions
We compare options by efficiency, risk and cost.
Definition of the main process parameters
We set the key operating modes and characteristics of the process.
Capital and operating cost estimation (CAPEX / OPEX)
We forecast the investment volume and the plant operating costs.
Development of the project implementation roadmap
We plan the stages, timelines and milestones of implementation.
Development of the Process Flow Diagram (PFD)
We describe the main flows and units of the process as a PFD.
Preparation of material and heat balances
We refine the material and heat balances across all flows.
Development of the Piping and Instrumentation Diagram (P&ID)
We detail the tie-ins, piping, valves and instrumentation & control (I&C).
Compilation of the main equipment list
We compile the range of the plant's main units and machinery.
Development of technical requirements for equipment
We define the requirements for equipment parameters and design.
Preparation of technical specifications and equipment datasheets
We prepare technical specifications and datasheets for suppliers.
Preparation of the Request for Quotation Package (RFQ Package)
We assemble the document package for requesting commercial proposals.
Development of the automation and control systems concept
We define the process control systems architecture and the level of process automation.
Layout solutions and 3D Modeling
We work out the equipment arrangement and build a 3D model.
Preparation of input data for detailed engineering
We hand over the agreed input data to the detailed documentation stage.
Issue of detailed documentation
We develop the set of working drawings for construction and installation.
Detailing of process flow diagrams and piping
We bring the process flow diagrams and piping to installation-level detail.
Design of utility systems
We design heating, ventilation, water supply and other systems.
Development of civil documentation
We prepare the structural and architectural solutions for the facility.
Development of electrical documentation
We design power supply, power equipment and networks.
Development of automation and process control systems (PCS)
We create the PCS design and the process monitoring systems.
Technical Bid Evaluation (TBE)
We compare supplier proposals against technical criteria.
Vendor Document Review
We review and approve the manufacturers' drawings and documents.
Designer supervision of project execution
We verify that construction conforms to the design solutions.
Technical support of equipment procurement and delivery
We support procurement and monitor delivery schedules and completeness.
Installation supervision and construction oversight
We oversee equipment installation and supervise construction works.
Commissioning
We commission the equipment and bring the systems on stream.
Cold and hot equipment testing
We carry out no-load and on-load tests before start-up.
Optimization of process operating modes
We tune the operating modes for maximum efficiency and stability.
Client personnel training
We prepare the operating personnel for independent work.
Commissioning of the facility into industrial operation
We bring the plant up to design performance and hand it over into operation.
Warranty and post-warranty technical support
We provide support and technical assistance after start-up.